Semiconductor
Dust particle pollution
Dustparticles may cause IC open circuit, short circuit, directly affect the yieldof the product process, so the semiconductor industry requires a very highlevel of air cleanliness in the production environment. Today's filtrationtechnology can reduce the concentration of dust particles in the clean room toalmost zero. However, when the width of the chip is as small as 0.5mm, thechemical pollutants in the air become the main hazard affecting the yield.Therefore, chemical filters are generally equipped in the air conditioningsystem of chip factories with the width of less than 0.5mm.
Gaseous chemical pollutants
Thesources of gaseous chemical pollutants may be: outdoor air, process itself,people, decoration materials. Chemical filter should have at least twocharacteristics: broad-spectrum adsorption performance, enough activated carbonmaterials.
Advancedtechnology and materials are often used in semiconductor industry. Somechemicals have been widely used before their safety has been evaluated.Carelessness will cause serious chemical pollution, including groundwaterpollution and air pollution. For insurance, some enterprises also use chemicalfilters in the exhaust system.
Provide a comprehensive solution for semiconductor to improve processyield
Wehelp the semiconductor industry improve equipment performance, protectsensitive electronic equipment and optical equipment and process from harmfuldust particles and gaseous chemical pollutants (AMC). High grade clean roomspecial filters can not only provide efficient dust particle filtration, butalso effectively save energy and operating
SEMICONDUCTOR
Improve your process yield with complete solutions for advanced semiconductor manufacturing.
In semiconductor fabs, microcontamination can pose massive problems. Camfil offers an extensive range of solutions – particle pre-filters, HEPA and ULPA filters and AMC control solutions – to lower any cleanroom particulate and molecular concentrations to ISO Class 1 levels for particles and sub-ppb for AMC.
AMC FILTERS AND CONTROL MORE CRITICAL THAN EVER IN CLEANROOM FILTRATION
Airborne molecular contamination (AMC) presents a special challenge to semiconductor manufacturing in small dimensions. The undesired chemical reactions of acids, bases, organics, refractories and dopants can affect wafer surfaces and process equipment optics to create defects during chip production and reduced equipment and tool efficiency.
AMC is steadily becoming more important in critical cleanroom manufacturing processes. As specifications become more demanding and device sizes shrink, process control faces tremendous pressure. Wafers can spend an entire month inside a factory, undergoing hundreds of processes before being shipped in a final product. Any tiny contamination impact in this process chain can have serious consequences for the fab’s overall yield.
Another challenge lies in the generalization of larger wafer dimensions, which drives up the cost of individual wafers and increases the need for nanoparticle and AMC protection at the tool level. Additionally, the rising costs for defect-free masks used in EUV and multi-patterning DUV lithography are putting pressure on contamination control systems for facilities as well as mini-environments like inspection equipment and mask stockers.
PROTECT YOUR PROCESS EQUIPMENT AND WAFERS AGAINST NANOPARTICLES AND AIRBORNE MOLECULAR CONTAMINANTS
Kunlun solutions provide field- and lab-proven protection in semiconductor manufacturing environments, including lithography, etch, diffusion, metallization, thin films, ion implantation, inspection tools, and reticle or wafer storage areas.
ENERGY-EFFICIENT AND LOW-OUTGASSING SOLUTIONS FOR FACILITY SYSTEMS
Kunlun’s particle pre-filter range ensures the lowest energy usage in make-up air handling units while protecting HEPA filters from clogging and without releasing Boron. Kunlun's HEPA and ULPA filters are designed to release the lowest possible amounts of organic contaminants (so-called low outgassing), following years of developments of adhesives and media chemical properties. Exhaust systems for wafer cutting as well as gas scrubbers for general exhaust back-up systems protect the environment from process contamination.
Boron-free synthetic pre-filters
Very low energy pre-filters
Low outgassing HEPA and ULPA filters
Dust collectors and gas scrubbers for cleaner exhaust air
