In the 19th century, hayatt, an American printer, saw a reward for finding a substitute for ivory. After repeated experiments, he found that the material obtained by adding camphor to nitrocellulose was hard but not brittle, and could be shaped into various shapes at will. He named the material "Celluloid nitrate," the first synthetic plastic in human history. In 1907, American chemist Baekeland realized the synthesis of phenolic resin, which opened the prelude to the application of synthetic polymer plastics. The word plastic comes from the Greek word "plastikos", meaning a substance shaped into any shape.
In the past half century, the production of plastics has increased more than 20 times. They are light, durable, low-cost and versatile. They have become a ubiquitous product. Plastic footprints are found in every corner of the world, including the deepest sea floor, the summit of Mount Everest and the polar ice sheet.
Plastic is harmful to the environment because it is difficult to degrade. Is it possible to change the material formula to make it eventually degrade under specific environmental conditions? Biodegradable plastics are highly sought after and expected. But can biodegradable plastics cure plastic pollution?
Xu Zhonghua, vice president of R & D Asia of France's total group and chief scientific representative of total China, believes that it is unrealistic to promote large-scale biodegradable plastics based on bio base. 'for quite a long time, we still have to rely on traditional plastic products,' he said in an interview with surging news.
"The premise of popularizing the use of bio based plastics is to give priority to the protection of food security. In addition to the problem of where the raw materials come from, the cost of biodegradable plastics is still higher than that of ordinary plastics. At the same time, we should strengthen the recycling of traditional plastics, give full play to their value, and gradually move towards an environment-friendly sustainable development road Xu Zhonghua said.
Biodegradable plastics, the terminator of plastic pollution?
Where does plastic waste come from? Straw and packing bag of online ordering, tape and buffer in express box, and solid plastic particles in shower gel are produced in large quantities all the time. The global spread of COVID-19 has created a sudden increase in plastic demand, disposable masks, protective clothing, gloves, and the packaging of the best selling disinfectant products. Plastic shapes are everywhere.
The vast majority of fossil based plastics can not be degraded, which means that they may exist in nature for hundreds or even thousands of years. Since the 1980s, scientists began to study whether plastics can be degraded and disappeared in the environment with active microorganisms. Polylactic acid (PLA) products from corn and other crops are the most successful biodegradable plastics. PLA is completely recyclable and biodegradable because it is an all bio based material. It can be recovered by mechanical or chemical means or, in some cases, used as fertilizer by composting.
In addition to being a well-known multinational oil and gas giant, total has long entered the field of biodegradable bio based materials and biofuels. In 2007, total and galactic set up a joint venture company futero in Belgium to explore the production of PLA bioplastics from renewable plant resources. In 2018, the PLA plant jointly built by total and its Dutch partner corbion was put into operation in Thailand to produce bio based polymers from non transgenic sugarcane. With an annual capacity of 75000 tons, the plant is the second largest PLA plant in the world.
Total Thailand PLA plant uses non transgenic sugarcane as raw material to produce bio based polymers
Xu Zhonghua said that there are several development directions for Degradable Plastics: in addition to PLA, which can be completely decomposed into carbon dioxide and water under specific conditions, there are also destructive biodegradable plastics that can promote degradation through additives, and photodegradable plastics that add light sensitive photoinitiators and other additives to the polymer chain of traditional plastics.
With the rise of the global plastic reduction movement, the emergence of "biodegradable plastics" in the market has been mistakenly regarded as "Saviour" by many people. People seem to feel at ease when they discard this kind of plastics, because they assume that these plastics will eventually degrade in the environment and will not cause harm. However, it is worth noting that degradable plastics also need to be recycled and properly disposed of in a specific way, and should not be discarded at will.
One of the reasons why the plastic dilemma is difficult to solve is that people's requirements for materials are changing in the whole life cycle of a plastic product“ In the process of use, the strength, temperature resistance and moisture resistance of plastics should meet certain conditions. Even degradable plastics can only be decomposed under the combined action of specific temperature, humidity and microorganisms after being discarded. They will not "disappear" in the natural environment, otherwise they will not be able to realize the use function at room temperature. "
Biodegradable plastics are not everything. Xu Zhonghua said that at the beginning of the establishment of total's Belgian PLA plant, there were many difficulties in product promotion. Even now, the whole degradable plastics industry is still facing a series of common challenges. For example, the cost is higher than that of ordinary plastics, and the application range of bio based materials is narrowed.
But the greater restriction is that we can't compete with grain for resources“ The biggest challenge, whether it is to make plastics or lubricants with biological materials, is where the raw materials come from. First of all, we can't compete with traditional food crops for land resources. Under this basic premise, Thailand is a very good choice for us to be as close as possible to the place where we can provide raw materials with a certain scale, low cost and long-term guarantee. " At present, PLA plant of total Thailand has launched PLA materials for different industries, which are used in food packaging, automobile interior decoration and so on. In general, PLA materials are more suitable for areas with higher requirements for food safety, such as tea bags, capsule coffee and so on.
Total's PLA plant in Belgium
Based on the above reasons, Xu Zhonghua believes that there is still a development process for large-scale application of bio based degradable plastics. If all the biodegradable plastics are used in the world today, it will have a great impact on the food supply.
"At the present stage, it is more suitable for specific fields related to food and medical treatment. Maybe in the future we can develop carbon dioxide based plastics, which will eventually decompose into gases. But there is still a long way to go before we can make further breakthroughs in technology and completely rely on degradable plastics. "
Plastic recycling under the ban is not only a matter for manufacturers
China is the world's largest producer and consumer of plastics. In 2019, China will produce 63 million tons of waste plastics and recover 18.9 million tons. In recent years, China's plastic pollution control system has been continuously upgraded from the "foreign waste" ban to the new "plastic restriction order".
In 2007, the Chinese government issued the "plastic restriction order" for the first time. The core is to ban the production, sale and use of ultra-thin plastic shopping bags nationwide from June of the next year, and implement the system of paid use of plastic shopping bags. The plastic restriction order has been implemented for more than ten years, and its effect is controversial. However, it is undeniable that with the rapid rise of e-commerce, express delivery and takeout industries, disposable plastic packaging materials have switched to the main battlefield, and the consumption has increased instead of decreasing.
In 2019, an average of 7.08 million pieces of express will be sent to the whole country every hour. According to the statistics of environmental protection agencies, the total length of adhesive tape consumed by domestic express industry in 2018 exceeded 39.8 billion meters. These plastic tapes can wrap around the earth nearly 1000 times, compared with 425 in 2015. 99% of the waste plastic will be mixed with domestic waste and eventually burned or buried.
At the beginning of this year, the national development and Reform Commission (NDRC) and the Ministry of ecological environment jointly issued the updated "plastic restriction order", which formulated a clear timetable and put the policy measures of plastic reduction and recycling through the whole process and links of plastic products production, circulation, use, recycling and disposal.
"Plastics are human friends, not enemies. They provide a lot of support and convenience for the development and progress of human society." Xu Zhonghua said that under the plastic restriction order, it is most important for everyone to participate in the efficient recycling of plastics. The treatment of waste plastics is not only the business of producers and scientists, but also the business of plastic users. The challenge of plastic recycling can be greatly reduced if the public do a good job in waste classification.
In February 2019, total acquired French plastics recycling company synova. Combine polymer expertise with synova's recycling expertise to increase the supply of recycled polypropylene for automotive applications. Synova can produce 20000 tons of polypropylene from recycled plastics every year.
Another important significance of plastic limit is to save the ocean. Every year, more than 8 million tons of plastic waste flows to the sea.
Plastic waste is discarded directly or from the land through the river, wind and eventually into the ocean. Photo source: UN news
According to the bulletin of China's marine ecological environment in 2019 issued by the Ministry of ecological environment, through the monitoring of marine garbage in 49 regions of China and the monitoring of marine micro plastics in 15 points of Bohai Sea and East China Sea coastal sections, it is found that the proportion of plastic garbage in floating garbage on the sea and beach garbage is 84.1% and 81.7% respectively; The amount of plastic waste was the largest, accounting for 92.6%, mainly including fishing rope, plastic rope, plastic debris and plastic bags.
In addition, the density of floating microplastics in Bohai Sea and East China Sea monitoring sections are 0.82 and 0.25 / m3 respectively, which are mainly composed of wire, fiber and debris, and mainly composed of polyethylene, polyethylene terephthalate and polypropylene. Micro plastic refers to countless tiny pieces and particles of plastic waste decomposed in seawater, including plastic beads added in daily chemical cleaning and care products.
Globally, according to the atlas of the sea published by the Heinrich Bohr foundation of Germany, only 20% of the plastic waste in the sea comes from the sea (mainly ships), and the remaining 80% comes from land. Floating plastic swarms larger than some countries have formed in the Pacific and Atlantic oceans.
"The management of marine plastics is a global difficulty. Salvage is a common method for large volume marine plastics, but the salvage process will produce new pollution. Pollution invisible to the naked eye is more fatal. After absorbing heavy metals or other organic pollutants, marine microplastics may be transferred to the human body along with the food chain. " Xu Zhonghua appealed to the pollution of marine micro plastics in a sense like COVID-19, which is floating somewhere in the ocean, but it will not only stay in one place, but will be a global crisis. The governance of marine microplastics needs global cooperation. "
According to reports, total is one of the founding members of the Alliance for the elimination of plastic waste, with nearly 30 industry members covering all links of the plastic value chain. The alliance has committed $1.5 billion to developing solutions that reduce plastic pollution in the environment, especially in the oceans.
BASF, Dow, costron and other giants jointly set up a global alliance to end plastic waste! 2019-02-03 12:31 Recently, BASF, Dow, kostrong and other chemical giants have been working together! The alliance to end plastic waste (aepw), a non-profit organization formed in London, has about 30 founding members from the global value chain of plastics and consumer goods, including: Chemical and plastic manufacturers Consumer goods enterprises retailer Packaging film manufacturer And waste management companies. It covers North America, South America, Europe, Asia, Africa and the Middle East. In addition to BASF, Dow and costron, the founding members of aepw include: Berry global, Braskem, Chevron Phillips Chemical, Clariant, CP Group, DSM, ExxonMobil, Formosa Plastics (USA), Henkel, leandbasel, Mitsubishi Chemical Holdings, Mitsui chemical, Nova chemical, oxychem, PolyOne, Procter & Gamble, Reliance Industries, Saudi Basic Industries Sasol, shell, Suez, Siam chemical, Sumitomo chemical, total, Veolia, and Eni group's versalis. Aepw has committed $1 billion (with a target of $1.5 billion over the next five years) to help end plastic waste in the environment. It includes promoting multiple projects in four important areas: First, infrastructure, including the development of infrastructure to collect and manage waste and promote recycling; Second, innovation, including promoting the development and expansion of new technologies, making the recycling and recycling of plastics easier, and developing the reuse value of waste plastics; Third, publicity and cooperation, including publicity and cooperation for the government, enterprises and communities, to mobilize the enthusiasm of all parties; The fourth is to clean up, including cleaning up the waste plastic accumulation areas in the environment, especially the main waste transmission pipelines, such as the rivers that transport waste plastic from land to the sea. What new solutions are the alliance members launching to reduce plastic waste and promote plastic recycling? BASF Take BASF's recently launched "chemical recycling project" as an example, which is the first time to use innovative technologies to promote plastic recycling and recycling. BASF has worked with customers and partners to develop and produce the first batch of products based on chemically recycled plastics. " "We firmly support the goal of reducing plastic waste in the natural environment," Bo said. BASF formed this alliance because we want to lead and promote innovative solutions to effectively solve the global plastic waste problem. " Dow chemistry Dow started its "pulling ourweight" campaign last autumn. More than 5600 Dow employees and their relatives and friends have participated in 55 clean-up activities around the world, removing more than 52500 pounds (23814 kg) of garbage and waste from coasts and waters. Dow is a founding member of the sustainable packaging alliance, which works with packaging film manufacturers and brands to increase the production of self-supporting packaging bags. Packaging self-supporting bags can be recycled through the existing "polyethylene film recycling channel". Covestro Covestro firmly believes that plastics are of great value and should not be abandoned in the natural environment. All waste should be considered as a resource. " "We believe that the new alliance can greatly promote innovation, promote the development of strategic partnerships, and transform the concept of" turning waste into treasure "into an economically viable and sustainable solution," said Dr. Markus steilemann, chief executive of Covestro Covestro has cooperated with many plastic industry partners and international organizations to prevent plastic waste from flowing into waterways and natural environment through a series of actions. Covestro is a member of operation clean sweep, a global initiative to prevent the loss of plastic particles during production and transportation. In the world's major production bases built near the water, employees also actively organize and participate in cleaning operations. Covestro is supporting a mattress recycling program called "soft landing" in Australia. Covestro believes that recycling should not be limited to the disposal of plastic waste, but should run through the whole value chain. In terms of raw material selection, using carbon dioxide, biomass and other substitutes for production can not only form a "closed loop" of carbon recycling, but also save fossil resources such as crude oil. There is a huge growth potential for biodegradable materials There is a shadow of plastic everywhere in our life. Plastic application is becoming more and more common, but it also becomes a burden on the environment. The white garbage represented by plastic bags is becoming a huge disaster in the world. According to scientists' estimation, there are 150 million tons of plastic in the ocean, and it is still growing at the rate of 10 million tons per year. In less than 10 years, scientists predict that there will be 250 million tons of plastic in the ocean, which will cause a fatal blow to marine life. At the same time, in order to meet the use requirements in the process of plastic synthesis, many additives need to be added. Most of these additives are toxic, which will harden the soil, destroy the soil structure, cause soil biological pollution, and destroy the soil ecological environment. Traditional plastics, such as PVC, PE, PP, are all high molecular polymers. Their physical and chemical properties are stable at room temperature and normal pressure, and it usually takes decades or even hundreds of years to degrade under natural conditions. Biodegradable plastics are such a kind of polymer materials, which have excellent performance. After being discarded, they can be completely decomposed by environmental microorganisms, and eventually become an inorganic part of the carbon cycle in nature. Biodegradable plastics can fundamentally solve the problem of white pollution, which has attracted more and more attention. The application fields of degradable plastics are mainly in packaging and agriculture, which account for 73% of the downstream applications of degradable plastics. In terms of consumption regions, Western Europe and North America together account for 74%, and China accounts for about 12%. Therefore, we expect that China's demand will be about 60000 tons, with a corresponding market size of 1.2 billion yuan. At present, there are more than 20 kinds of biodegradable plastics. According to the source of raw materials and synthesis methods, they are divided into petroleum based plastics and bio based plastics. Petroleum based plastics include PBS (polybutylene succinate), PBAT (polybutylene terephthalate adipate) and PVA (polyvinyl alcohol), while bio based plastics include PLA (polylactic acid), starch based plastics and PHA (polyhydroxyfatty acid ester). Among them, petroleum based PBAT and bio based PLA are typical completely degradable plastics. The impact, tensile and elastic properties of plastics are almost no short board, and the domestic technology maturity is high, so they are the most promising degradable plastics at present. Poly (butylene terephthalate adipate) (PBAT) PBAT, PBS and PBSA (poly (butylene succinate adipate)) are collectively referred to as dibasic acid diol copolyester, or PBS for short. Although PBS and PBSA were developed earlier, due to the shortage of succinic acid supply in China, their own performance is limited, the superimposed price is high, and the market consumption is less than PBAT. At present, the production of PBS biodegradable materials in the world is mainly PBAT. PBAT has good thermal and mechanical properties. It is mainly used in the preparation of film products. It has the characteristics of good transparency, high toughness and impact resistance. It is widely used in the field of packaging and agriculture. PBAT can be transformed into carbon dioxide and water through microbial metabolism in natural environment. It is one of the best degradation materials with active research and market application. PBAT is a ternary copolyester polymerized from terephthalic acid (PTA), adipic acid (AA) and 1,4-butanediol (BDO) by direct esterification or transesterification. PBAT was prepared by direct esterification and polycondensation of PTA, AA and BDO with catalyst; Transesterification method is mainly based on poly (butylene adipate) (PBA), PTA, BDO as raw materials, esterification or transesterification reaction in the presence of catalyst to produce butylene terephthalate prepolymer (BD), and then transesterification melt polycondensation with PBA. Globally, novamont is the first company in the world to industrialize biodegradable plastics. Novamont's PBAT trade name is origin Bi, and currently has a PBAT capacity of 100000 tons / year. BASF's PBAT trade name is ecoflex, with a production capacity of 74000 tons per year. In China, lanshantun River in Xinjiang cooperates with Tsinghua University to develop a variety of biodegradable materials, and the products have passed many certifications such as the European Union and the United States. Among them, the longitudinal production capacity of PBAT has reached 128000 tons, making it the largest PBAT biodegradable material manufacturer in the world.
The existing capacity of domestic PBS / PBAT is about 236000 tons, accounting for about 50% of the world, and it is in the leading position, and is starting large-scale capacity expansion. According to incomplete statistics, there are more than 6 million tons of project capacity planning, and only Xinjiang wangjinglong has 2.6 million tons of PBAT capacity planning. From 2021 to 2022, it is estimated that more than 10 projects such as Hubei Yihua, Hengli Yulin, Jinfa technology, Jindan technology and daoen Co., Ltd. will release more than 700000 tons of PBAT capacity. In the future, market competition will intensify, and we believe that the degree of integration will be the core advantage of PBAT. |