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Waterproof and breathable membrane
Waterproof and breathable membrane

Waterproof and breathable membrane (breathing paper) is a new type of polymer waterproof material. From the production process, the technical requirements of waterproof and breathable membrane are much higher than the general waterproof materials; At the same time, from the quality point of view, waterproof breathable membrane also has the functional characteristics that other waterproof materials do not have.

Chinese name waterproof and breathable membrane foreign name ePTFE alias breathing paper properties a new type of polymer waterproof material production process technical requirements of waterproof and breathable membrane high quality functional features function dustproof waterproof and breathable applications electronics, construction, etc

catalogue

1. Brand classification

2. Development history

3. Properties of porous film

▪   describe

▪   teflon

▪   Advantages of use

4 Application Industry Classification

▪   building material

▪   Automobile exterior lighting

▪   outdoor lighting

▪   Sensor equipment

▪   Communication equipment

▪   Precision electronics industry

▪   Solar energy equipment

▪   Chemical and medical equipment

Brand classification

Waterproof and breathable membrane is mainly used in steel structure and wood structure buildings in the construction field. The domestic market is relatively chaotic. Most brands promoted through the network do not have the ability to produce waterproof and breathable membrane, but use non-woven fabric and glue simple composite fake and shoddy products. It is suggested to refer to the national standard design atlas 06j925-2 "profiled steel sheet, sandwich panel roof and wall construction (2)" for regular brands.

Working principle of waterproof and breathable membrane:

In the state of water vapor, the water particles are very small. According to the principle of capillary motion, they can smoothly penetrate into the capillary to the other side, thus the phenomenon of vapor permeability occurs. When water vapor condenses into water droplets, the particles become larger. Due to the effect of surface tension of water droplets (water molecules "pull and fight each other"), water molecules can not smoothly separate from the water droplets and penetrate to the other side, that is, the water penetration is prevented, so that the vapor permeable membrane has the function of waterproof.

Materials of waterproof and breathable membrane:

The technology of waterproof and breathable membrane was first introduced from European and American countries. However, the manufacturing process of domestic products is multifarious, and the product quality of various manufacturers is uneven, which fails to form a unified quality standard. In fact, the waterproof and breathable film is mainly composed of three layers: PP spunbonded non-woven fabric, PE polymer breathable film and PP spunbonded non-woven fabric. The function of spunbonded nonwovens is mainly to enhance tensile force and hydrostatic pressure and to protect the middle layer (permeable membrane). The real air permeability mainly depends on the middle layer PE polymer permeable membrane.

The production process of waterproof and breathable membrane is as follows

There are mainly three kinds: 1. Tape casting composite. This process is to use the plastic particles to melt and then rely on the adhesive compound of the plastic itself. The disadvantage is that it is almost airtight. In 2014, there is no way in the world to use this process to produce real high permeability and high temperature resistant waterproof breathable membrane. 2. Spray glue or scrape glue (hot melt glue). This technology was first used in sanitary napkins and diapers, as well as protective clothing. Almost all domestic manufacturers use this technology to produce high permeability waterproof and breathable materials. The disadvantage is that the air permeability is relatively low, because the pores of the middle permeable membrane are actually blocked by hot melt adhesive. In addition, the most fatal disadvantage is that the temperature resistance is very low, which can only withstand the temperature of 60 degrees. Because this glue is actually a kind of pressure sensitive adhesive (self-adhesive). A simple example is that in winter, the double-sided tape has almost no stickiness and will be layered, but in summer, the glue on the surface of the double-sided tape will melt. The quality of waterproof and breathable film made by this process can be imagined. During construction, as long as there is a certain temperature, the non-woven fabric will be opened and layered. Which construction party can guarantee that the roof will be covered as soon as the waterproof and breathable membrane is laid? Therefore, this kind of waterproof and breathable membrane can only be a fake product of real waterproof and breathable membrane, and there is no market in European and American countries. 3. Hot pressing. In fact, there are few manufacturers producing real waterproof and breathable films in the domestic market. Many factories or sellers say that their waterproof and breathable films are good, and almost most users have never thought of it. Some manufacturers provide waterproof and breathable films that are not waterproof at all. For example, one of our domestic colleagues deceived the consumers into saying that it was an international company that used the technology and R & D achievements of a well-known international company. In fact, the hydrostatic pressure of the waterproof and breathable membrane they produced was only about 750px, but the users didn't know how to detect it. They only knew that water was poured on the waterproof and breathable membrane, and the membrane didn't leak. In fact, where did the users know that water was under pressure, Will penetrate, the only way is to spot check each batch of waterproof breathable membrane, so that fake can not hide. In fact, the real waterproof breathable membrane should be high permeability, high temperature resistance, anti-aging and hydrostatic pressure up to 2 meters. The production process should be pure thermal composite technology, without glue, so that it can achieve more than 110 degrees of heat resistance, high strength and anti-aging. This is the product that can truly reach EU standards and is the latest technology in China.

Price of waterproof and breathable film

The price of waterproof and breathable membrane mainly consists of raw materials, production process, equipment investment cost. Some domestic manufacturers spread that waterproof and breathable membrane is an auxiliary material with low cost and low price, which is not higher than main materials such as thermal insulation cotton. This is nonsense. This kind of speech is purely to harm consumers and mislead them. Because these manufacturers simply do not master the production process of waterproof and breathable membrane, they use very simple coated non-woven fabric or hot melt adhesive spray composite non-woven fabric equipment to produce fake waterproof and breathable membrane, mislead consumers with fallacies, in order to achieve ulterior purposes.

How to identify the true and false waterproof and breathable membrane

1. Laboratory test

Test items: a. Temperature resistance B. water vapor throughput (i.e. air permeability) C. hydrostatic pressure D. anti-aging ability.

The real waterproof and breathable membrane is not made of glue, so the temperature resistance is - 40100 degrees (European Union CE standard, American ASTM standard). It is not produced by polyethylene or TPO coating, so the air permeability should be more than 1500g / m2 / 24h. If it is produced by polyethylene or TPO coating, it is basically airtight. According to the hydrostatic pressure test, the hydrostatic pressure of thin waterproof and breathable membrane should be at least 1.5m, and that of thick waterproof and breathable membrane should be at least 2m. Anti aging is necessary, because PP materials are easy to aging under ultraviolet radiation. Some fake waterproof breathable membranes are produced with very poor recycled materials. This waterproof breathable membrane can easily be aged and degraded during construction.

2. Simple detection

On the surface, there are obvious pressing points on both sides of the waterproof and breathable film. That's because the production process is combined by hot pressing. Please note that it's not the dots of the non-woven fabric itself, but the obvious overlapping dots. Tear the waterproof and breathable film, first of all, the middle layer of polymer layer should be a milky white very soft waterproof and breathable layer, because it is compounded by hot pressing, there should be pressure points on this layer of film. In addition, use your hand to gently press the non-woven fabric and membrane. If you feel sticky to your hand, you can conclude that it is hot-melt adhesive adhesion, then it is fake waterproof and breathable membrane. Because hot melt adhesive adhesion, even at room temperature, soon the three layers of material will bubble stratification, automatic stripping.


Waterproof and breathable membrane(2)

development history

Development history of waterproof and breathable membrane:

The first generation, shoes, clothing, tents, sleeping bags, in order to achieve waterproof and windproof, just covered the fabric with waterproof glue to achieve the purpose of waterproof. The products made of this material and technology can withstand certain water pressure, but they will never be breathable, and the waterproof and breathable properties are poor.

The second generation, PU film, which is a very good material for water pressure resistance, can achieve good water resistance and stability by combining the product fabric with it. Its high-end products may have some moisture permeability function, but the effect is not ideal. For example, king-tex is available in the market.

The third generation TPU film, developed on the basis of PU film, is better than PU film in terms of air permeability, moisture permeability and water pressure resistance. It is a kind of waterproof and breathable film to replace PU film. There are ting-tex and king-tex in China.

The fourth generation and ePTFE (polytetrafluoroethylene) are the latest generation of waterproof and breathable materials, which are used by world-class factories. Combined with the R & D composite treatment technology of their own companies, ePTFE composite fabrics of different brands with different specialties are developed, and their waterproof and breathable properties are the best today. The outstanding performance in the international market mainly includes: Gore-Tex (developed by Gore company of the United States, which is open to all outdoor products companies around the world), Omni-Tech (developed by Columbia company of the United States, which is only used for its own brand), first-tex (developed by FBA international group of the United States, which is only used in designated brands, and the first outdoor brand in the United States is using this material in 2014) Event (developed by a professional waterproof and breathable material manufacturer rising rapidly in recent years), texpore (developed by German jackwolfskin company, only for its own brand) and other international famous material manufacturers or well-known outdoor brand companies.


Properties of porous film

describe

Polytetrafluoroethylene is also known as polytetrafluoroethylene, which is generally called "non stick coating" or "easy to clean wok material"; It is a synthetic polymer material which uses fluorine to replace all hydrogen atoms in polyethylene. This kind of material has the characteristics of acid resistance, alkali resistance and resistance to various organic solvents. At the same time, the waterproof and breathable film has the characteristics of high temperature resistance, and its friction coefficient is very low, so it can be used as lubrication, and also become an ideal coating for easy cleaning wok and water pipe inner layer.

teflon

Waterproof and breathable membrane (Teflon or [PTFE, F4]), known as / commonly known as "plastic king", Chinese trade name "TEFLON", "TEFLON", "TEFLON", "TEFLON", "TEFLON", etc. It is a high molecular compound polymerized from tetrafluoroethylene. It has excellent chemical stability, corrosion resistance (it is one of the best corrosion resistance materials in the world today. It can resist all other chemicals except molten metal sodium and liquid fluorine. It can be boiled in aqua regia without any change. It is widely used in all kinds of materials that need acid-base resistance and organic solvent resistance), sealing performance High lubrication, non sticky, electrical insulation, good aging resistance and excellent temperature resistance (long term operation at +250 to -180 C). The waterproof and breathable membrane itself has no toxicity to human, but one of the raw materials used in the production process, ammonium perfluorooctanoate (PFOA), is considered to have carcinogenic effect. The temperature is - 20 ~ 250 ℃ (- 4 ~ + 482 ° f), and sudden cooling and heating or alternate operation is allowed. The pressure is - 0.1 ~ 6.4Mpa (full vacuum to 64kgf / cm2). It has solved many problems in chemical, petroleum, pharmaceutical and other fields. Polytetrafluoroethylene seals, gaskets, gaskets. Polytetrafluoroethylene seals, gaskets, gasket is made of suspension polymerization waterproof breathable membrane resin molding. Compared with other plastics, polytetrafluoroethylene (PTFE) is resistant to chemical corrosion and corrosion. It has been widely used as sealing material and filling material. Used as engineering plastics, it can be made into PTFE pipes, rods, belts, plates, films, etc. Generally used in high performance requirements of corrosion-resistant pipes, containers, pumps, valves and radar, high frequency communication equipment, wireless electrical materials. The dispersion can be used as insulation impregnation liquid of various materials and anti-corrosion coating on the surface of metal, glass and pottery. All kinds of PTFE ring, PTFE gasket, PTFE packing are widely used in all kinds of anti-corrosion pipeline flange sealing. In addition, it can also be used for drawing, polytetrafluoroethylene fiber - fluorine fiber (foreign trade name is Teflon). All kinds of polytetrafluoroethylene products have played an important role in the fields of chemical industry, machinery, electronics, electrical appliances, military industry, aerospace, environmental protection and bridges. Waterproof and breathable membrane (PTFE) is used in chemical, petrochemical, refining, chlor alkali, acid making, phosphate fertilizer, pharmaceutical, pesticide, chemical fiber, dyeing and chemical, coking, gas, organic synthesis, non-ferrous smelting, steel, atomic energy and high-purity product production (such as ion-exchange membrane electrolysis), viscous material transportation and operation, food and beverage processing and production departments with highly strict health requirements.

Advantages of use

High temperature resistance - working temperature up to 250 ℃.

Low temperature resistance - good mechanical toughness; Even when the temperature drops to - 196 ℃, the elongation can be maintained at 5%.

Corrosion resistance - for most chemicals and solvents, it is inert, resistant to strong acid and alkali, water and various organic solvents.

Weather resistance - has the best aging life of plastics.

High lubrication - the lowest coefficient of friction in solid materials.

Non adhesion is the minimum surface tension of solid materials, which does not adhere to any substance.

No toxicity: it has physiological inertia, and has no adverse reactions after long-term implantation as artificial blood vessels and organs.

The relative molecular weight of polytetrafluoroethylene (PTFE) is large, with hundreds of thousands of low molecular weight and tens of millions of high molecular weight (the degree of polymerization is 104, while that of polyethylene is only 103). Generally, the crystallinity is 90-95% and the melting temperature is 327-342 ℃. The CF2 units in PTFE are arranged in zigzag shape. Because the radius of fluorine atom is slightly larger than that of hydrogen, the adjacent CF2 units can not be trans oriented completely, but form a twisted spiral chain. Fluorine atom almost covers the surface of the whole polymer chain. This molecular structure explains the various properties of PTFE. When the temperature is lower than 19 ℃, 13 / 6 helix is formed; The phase transition occurs at 19 ℃ and the molecules are slightly untied to form a 15 / 7 helix. In perfluorocarbons, the energy needed to break the C-C bond and C-F bond is 346.94 kJ / mol and 484.88 kJ / mol respectively, but the energy needed to depolymerize polytetrafluoroethylene to 1 mol polytetrafluoroethylene is only 171.38 kJ. Therefore, the main depolymerization of polytetrafluoroethylene is tetrafluoroethylene. The weight loss rate (%) of PTFE at 260 ℃, 370 ℃ and 420 ℃ is 1 × 10-4、4 × 10-3 and 9 × 10-

2。

Waterproof and breathable membrane3

development history

Development history of waterproof and breathable membrane:

The first generation, shoes, clothing, tents, sleeping bags, in order to achieve waterproof and windproof, just covered the fabric with waterproof glue to achieve the purpose of waterproof. The products made of this material and technology can withstand certain water pressure, but they will never be breathable, and the waterproof and breathable properties are poor.

The second generation, PU film, which is a very good material for water pressure resistance, can achieve good water resistance and stability by combining the product fabric with it. Its high-end products may have some moisture permeability function, but the effect is not ideal. For example, king-tex is available in the market.

The third generation TPU film, developed on the basis of PU film, is better than PU film in terms of air permeability, moisture permeability and water pressure resistance. It is a kind of waterproof and breathable film to replace PU film. There are ting-tex and king-tex in China.

The fourth generation and ePTFE (polytetrafluoroethylene) are the latest generation of waterproof and breathable materials, which are used by world-class factories. Combined with the R & D composite treatment technology of their own companies, ePTFE composite fabrics of different brands with different specialties are developed, and their waterproof and breathable properties are the best today. The outstanding performance in the international market mainly includes: Gore-Tex (developed by Gore company of the United States, which is open to all outdoor products companies around the world), Omni-Tech (developed by Columbia company of the United States, which is only used for its own brand), first-tex (developed by FBA international group of the United States, which is only used in designated brands, and the first outdoor brand in the United States is using this material in 2014) Event (developed by a professional waterproof and breathable material manufacturer rising rapidly in recent years), texpore (developed by German jackwolfskin company, only for its own brand) and other international famous material manufacturers or well-known outdoor brand companies.


Properties of porous film

describe

Polytetrafluoroethylene is also known as polytetrafluoroethylene, which is generally called "non stick coating" or "easy to clean wok material"; It is a synthetic polymer material which uses fluorine to replace all hydrogen atoms in polyethylene. This kind of material has the characteristics of acid resistance, alkali resistance and resistance to various organic solvents. At the same time, the waterproof and breathable film has the characteristics of high temperature resistance, and its friction coefficient is very low, so it can be used as lubrication, and also become an ideal coating for easy cleaning wok and water pipe inner layer.

teflon

Waterproof and breathable membrane (Teflon or [PTFE, F4]), known as / commonly known as "plastic king", Chinese trade name "TEFLON", "TEFLON", "TEFLON", "TEFLON", "TEFLON", etc. It is a high molecular compound polymerized from tetrafluoroethylene. It has excellent chemical stability, corrosion resistance (it is one of the best corrosion resistance materials in the world today. It can resist all other chemicals except molten metal sodium and liquid fluorine. It can be boiled in aqua regia without any change. It is widely used in all kinds of materials that need acid-base resistance and organic solvent resistance), sealing performance High lubrication, non sticky, electrical insulation, good aging resistance and excellent temperature resistance (long term operation at +250 to -180 C). The waterproof and breathable membrane itself has no toxicity to human, but one of the raw materials used in the production process, ammonium perfluorooctanoate (PFOA), is considered to have carcinogenic effect. The temperature is - 20 ~ 250 ℃ (- 4 ~ + 482 ° f), and sudden cooling and heating or alternate operation is allowed. The pressure is - 0.1 ~ 6.4Mpa (full vacuum to 64kgf / cm2). It has solved many problems in chemical, petroleum, pharmaceutical and other fields. Polytetrafluoroethylene seals, gaskets, gaskets. Polytetrafluoroethylene seals, gaskets, gasket is made of suspension polymerization waterproof breathable membrane resin molding. Compared with other plastics, polytetrafluoroethylene (PTFE) is resistant to chemical corrosion and corrosion. It has been widely used as sealing material and filling material. Used as engineering plastics, it can be made into PTFE pipes, rods, belts, plates, films, etc. Generally used in high performance requirements of corrosion-resistant pipes, containers, pumps, valves and radar, high frequency communication equipment, wireless electrical materials. The dispersion can be used as insulation impregnation liquid of various materials and anti-corrosion coating on the surface of metal, glass and pottery. All kinds of PTFE ring, PTFE gasket, PTFE packing are widely used in all kinds of anti-corrosion pipeline flange sealing. In addition, it can also be used for drawing, polytetrafluoroethylene fiber - fluorine fiber (foreign trade name is Teflon). All kinds of polytetrafluoroethylene products have played an important role in the fields of chemical industry, machinery, electronics, electrical appliances, military industry, aerospace, environmental protection and bridges. Waterproof and breathable membrane (PTFE) is used in chemical, petrochemical, refining, chlor alkali, acid making, phosphate fertilizer, pharmaceutical, pesticide, chemical fiber, dyeing and chemical, coking, gas, organic synthesis, non-ferrous smelting, steel, atomic energy and high-purity product production (such as ion-exchange membrane electrolysis), viscous material transportation and operation, food and beverage processing and production departments with highly strict health requirements.

Advantages of use

High temperature resistance - working temperature up to 250 ℃.

Low temperature resistance - good mechanical toughness; Even when the temperature drops to - 196 ℃, the elongation can be maintained at 5%.

Corrosion resistance - for most chemicals and solvents, it is inert, resistant to strong acid and alkali, water and various organic solvents.

Weather resistance - has the best aging life of plastics.

High lubrication - the lowest coefficient of friction in solid materials.

Non adhesion is the minimum surface tension of solid materials, which does not adhere to any substance.

No toxicity: it has physiological inertia, and has no adverse reactions after long-term implantation as artificial blood vessels and organs.

The relative molecular weight of polytetrafluoroethylene (PTFE) is large, with hundreds of thousands of low molecular weight and tens of millions of high molecular weight (the degree of polymerization is 104, while that of polyethylene is only 103). Generally, the crystallinity is 90-95% and the melting temperature is 327-342 ℃. The CF2 units in PTFE are arranged in zigzag shape. Because the radius of fluorine atom is slightly larger than that of hydrogen, the adjacent CF2 units can not be trans oriented completely, but form a twisted spiral chain. Fluorine atom almost covers the surface of the whole polymer chain. This molecular structure explains the various properties of PTFE. When the temperature is lower than 19 ℃, 13 / 6 helix is formed; The phase transition occurs at 19 ℃ and the molecules are slightly untied to form a 15 / 7 helix. In perfluorocarbons, the energy needed to break the C-C bond and C-F bond is 346.94 kJ / mol and 484.88 kJ / mol respectively, but the energy needed to depolymerize polytetrafluoroethylene to 1 mol polytetrafluoroethylene is only 171.38 kJ. Therefore, the main depolymerization of polytetrafluoroethylene is tetrafluoroethylene. The weight loss rate (%) of PTFE at 260 ℃, 370 ℃ and 420 ℃ is 1 × 10-4、4 × 10-3 and 9 × 10-

2。

Waterproof and breathable membrane4

It can be seen that polytetrafluoroethylene can be used at 260 ℃ for a long time. Due to the toxic by-products such as phosgene fluoride and perfluoroisobutylene produced during high temperature cracking, special attention should be paid to safety protection and to prevent polytetrafluoroethylene from contacting with open fire. Its friction coefficient is only 1 / 5 of that of polyethylene, which is an important feature of perfluorocarbon surface. Because of the low intermolecular force of fluorine carbon chain, polytetrafluoroethylene is not viscous. It does not melt at 250 ℃ and is not brittle at - 260 ℃. Polytetrafluoroethylene is so smooth that even ice can't match it; Its insulation performance is particularly good. A thin film thick enough to withstand 1500V high voltage. Polytetrafluoroethylene (PTFE) has excellent mechanical properties in a wide temperature range from - 196 ℃ to 260 ℃. One of the characteristics of perfluorocarbon polymer is that it is not brittle at low temperature. Chemical corrosion resistance and weatherability in addition to molten alkali metal, PTFE is hardly corroded by any chemical reagent. For example, when it is boiled in concentrated sulfuric acid, nitric acid, hydrochloric acid or even aqua regia, its weight and properties remain unchanged, and it is almost insoluble in all solvents, only slightly soluble in total alkanes (about 0.1g/100g) above 300 ℃. Polytetrafluoroethylene is non hygroscopic, non combustible, extremely stable to oxygen and ultraviolet, so it has excellent weather resistance. The dielectric constant and dielectric loss of PTFE are very low in a wide frequency range, and the breakdown voltage, volume resistivity and arc resistance are high. The radiation resistance of polytetrafluoroethylene (PTFE) is poor (104 RADS), which is degraded by high-energy radiation, and the electrical and mechanical properties of the polymer decrease significantly. The polymer waterproof and breathable membrane is formed by free radical polymerization of tetrafluoroethylene. Industrial polymerization is carried out by stirring in the presence of a large amount of water to disperse the heat of reaction and to control the temperature. The polymerization is generally carried out at 40-80 ℃ and 3-26 kgf / cm2. Inorganic persulfate and organic peroxide can be used as initiators, and redox initiation system can also be used. The heat release per mole of tetrafluoroethylene is 171.38kj. Dispersion polymerization requires the addition of perfluorooctanoic acid or its salts. The waterproof and breathable membrane can be compressed or extruded; It can also be made into aqueous dispersion for coating, impregnation or fiber making. Polytetrafluoroethylene (PTFE) is widely used in atomic energy, aerospace, electronics, electrical, chemical, machinery, instrument, instrument, construction, textile, food and other industries as high and low temperature resistant, corrosion resistant materials, insulation materials, anti sticking coating, etc.

Application industry classification

building material

In the construction industry, waterproof and breathable membrane is also called waterproof and breathable membrane. It is divided into standard waterproof and breathable membrane, sloping roof waterproof and breathable membrane and sloping roof universal waterproof and breathable membrane.

Automobile exterior lighting

In modern society, cars are widely used, and different weather and road conditions will be encountered in the process of transportation. The lamp is always exposed to the external environment, dust, snow, road debris and mud will affect the lighting of the lamp, thus affecting the safety of the driving process of the vehicle. The sudden drop of the external temperature will lead to the decrease of the internal pressure, which makes the equipment easy to inhale pollutants and increase fog, and finally cause the lamp failure. The product can provide lasting protection for the lamp from the invasion of external water vapor, dust, oil and other pollutants. At the same time, the unique air permeability function of the product can exchange gas with the change of pressure, so as to reduce the pressure on the seal and prolong the service life of the product.

1. Reduce the fogging of headlight

Effective ventilation greatly reduces fogging up to 50%

The general installation method reduces the complexity of product design

Reliable performance and low test cost

2. Pressure balance of tail lamp, fog lamp and auxiliary lamp

The superior performance and unique design of automobile waterproof and breathable membrane enable you to save money in every process of manufacturing

The cost of sealing design is reduced, and the material used for the shell is reduced, thus reducing the tool design and cost

Breathable design will not build up pressure, can use sealant and adhesive field curing, shorten the assembly time

Reliable performance within the service life of the product

outdoor lighting

Potential problem: outdoor lamp cover is under the change of ambient temperature and pressure.

Temperature change, dust, dirt and moisture will have a considerable impact on the electronic components of outdoor lighting. For example, rainfall may cause the lamp housing to cool rapidly, resulting in a vacuum of 200 mbar (3 psi) or more in the housing. This will seriously affect the performance of the internal components of the lamp.

Solution: keep the pressure balance inside and outside the shell through continuous ventilation.

After the waterproof and breathable membrane is installed on the shell of outdoor lamps, the pressure difference caused by the change of external temperature will no longer have a negative impact on the shell, because the waterproof and breathable membrane can quickly balance the internal and external pressure of the shell when the ambient temperature and pressure change.

Main benefits

Effectively prevent the shell from fogging and dewing

Effectively resist the influence of acid rain, salt and other corrosive liquids

The gas permeable film has a very high air permeability, which means that the inner part of the cover can exchange gas with the outer part continuously, so as to effectively prevent the harmful gas generated by the battery from accumulating in the cover

It can greatly reduce the stress of the sealing strip of the shell, so as to minimize the probability of failure and prolong the service life of the shell

It is easy to maintain. It is still very convenient to open the cover and contact the internal devices after installing the breathable film

It is easy to install and brings great convenience for design and production

Sensor equipment

Potential problem: the sensor housing is exposed to changing temperature and pressure.

Temperature changes, dust, dirt and moisture can have a significant impact on the electronic components of the sensor. For example, the cleaning process can result in a significant drop in the temperature of the electronics housing.

A sharp drop in temperature will result in a vacuum of 200 mbar (3 psi) or more in the shell.

Solution: keep the pressure balance inside and outside the shell through continuous ventilation.

Waterproof and breathable products can effectively resist the adverse effects of pressure difference caused by temperature change. The waterproof and breathable membrane can quickly balance the pressure inside and outside the shell when the ambient temperature and pressure change.

In gas sensors and electrochemical sensors, waterproof and breathable products can prevent dust, dirt or liquid from invading the sensor head. At the same time, the waterproof and breathable membrane (ePTFE) membrane can let the gas pass through the membrane immediately, so as to ensure that the response speed of the sensor remains constant and prevent errors and delays in the measurement results.

Main benefits

Protect the sensor from the influence of pollutants, water, salt and other corrosive liquids, ensure the sensor measurement accuracy and stable performance

By quickly realizing the pressure balance inside and outside the sensor shell, the stress of the shell sealing strip is reduced

After contact with liquid, the ventilation was quickly restored

Microporous membrane structure provides excellent air permeability

It is easy to install and brings great convenience for design and production


Waterproof and breathable membrane5

Communication equipment

Potential problems: the equipment used in the telecommunications industry is subject to the impact of rapid fluctuations in ambient temperature, but also contact with a variety of particles, and always exposed to wind, rain, sunlight and other climatic conditions.

For example, when the tower top antenna with active electronic devices is working, heat will accumulate in the equipment shell. This will result in an increase in pressure and a greater stress on the housing seal. In addition, a sudden rainstorm or strong wind may cause a sudden drop in temperature, and then form a 200 mbar (3 psi) or even greater vacuum inside the equipment shell, which will also make the shell sealing strip bear greater stress. If the pressure inside and outside the shell can not be balanced, the water, moisture, dust and dirt in the external environment will enter the shell through the sealing gap. This may have an adverse impact on the performance of communication equipment, resulting in more maintenance work or greater repair costs.

Solution: keep the pressure balance inside and outside the shell through continuous ventilation.

After the outdoor communication equipment is installed with waterproof and breathable membrane products, the pressure difference caused by the temperature change will no longer have a negative impact on the equipment shell, because the waterproof and breathable products can quickly balance the internal and external pressure of the shell when the ambient temperature and pressure change.

Main benefits

Effectively resist the influence of water, salt and other corrosive liquids

The film that allows water vapor to pass through can prevent condensation to the greatest extent

The stress of the sealing strip of the shell can be reduced by quickly balancing the pressure inside and outside the shell

Easy to maintain; Even if air permeable products are installed, it is still very convenient to open the equipment for maintenance of internal components

It is easy to install and brings great convenience for design and production

Precision electronics industry

Potential problems: electronic devices are usually exposed to dust or splashes.

Mobile phones and other portable wireless devices are generally used in harsh environments, which may come into contact with water and dust, thus damaging sensitive components.

Solution: dustproof, waterproof and sound permeable membrane products provide dust and splash protection.

The waterproof and breathable product is installed on the device port, which can provide pressure discharge and balance function for the device when the device is in contact with dust, splashing liquid and temporarily immersed in water.

Waterproof and breathable products provide dust and liquid splashing barriers for sound equipment, and will not lead to a significant decline in sound transmission, integrity or quality. In addition, breathable products can prevent the invasion of various daily liquids, such as carbonated drinks and coffee. TP waterproof and breathable products can keep the sound quality unchanged, while providing a beautiful cover, and build a waterproof barrier for the above elements

Main benefits

Sound transmission materials are used to ensure high quality sound transmission

By virtue of the high air permeability of the permeable film, the continuous gas exchange between inside and outside is realized, which effectively prevents the accumulation of harmful gases released by the battery

Effectively prevent condensation and display fog

The stress of the sealing strip of the shell can be reduced by quickly balancing the pressure inside and outside the shell

Protect internal components from contaminants and liquids used in daily life

It is easy to install and brings great convenience for design and production

Solar energy equipment

Potential problem: the enclosure of outdoor solar junction box is under the change of ambient temperature and pressure.

Temperature changes, dust, dirt and moisture can have a considerable impact on the electronic components in solar modules. For example, rainfall may cause the lamp housing to cool rapidly, resulting in a vacuum of 200 mbar (3 psi) or more in the housing. This will seriously affect the performance of the internal components of the shell.

Solution: keep the pressure balance inside and outside the shell through continuous ventilation.

Main benefits

Effectively prevent water, salt and other corrosive liquids, so that the sensitive parts of the equipment can be safely exposed outside.

Contact with water, oil and other liquids can quickly restore ventilation.

Dense and uniform micropore distribution can effectively block dust while waterproof and breathable, and the protection level can reach IP68

Balance the pressure, prevent the air and water around the sealing parts from entering the body, and protect the integrity of the seal.

Protect the parts from the weather, and can withstand the immersion of water and other liquids.

It makes the protected parts easy to clean, free from the influence of corrosive pollutants, and ensures the performance and service life of the parts.

Anti ultraviolet, with strong chemical inertia, resistant to extreme temperature.

Thin and light, with good concealment, convenient for design and production, is the most ideal waterproof and breathable product.

Chemical and medical equipment

Chemical industry: waterproof and breathable technology can meet the requirements of a variety of industrial applications. Its products include: sealing materials for chemical manufacturing, industrial equipment covers, bottle caps, filter bags for pollution control, breathable products for industrial cleaner containers, etc. The company has customized various products for chemical equipment manufacturers and large-scale end customers, which have high value and good performance.

Medical treatment: medical implants can co-exist with the body's own tissue and help to recover, and in many cases can also restore the normal function of the human body. These implants can make the doctor get good results and make the patient calm. The company's products provide new solutions for the treatment of vascular, endovascular, interventional, general surgery, cardiothoracic, oral and plastic surgery. The waterproof and breathable membrane used in medical equipment and surgical sterile clothing can build a reliable barrier against virus and bacteria pollution without affecting the air flow. The company's medical electronic equipment is very durable, high performance, has been used in the development and other medical equipment.

Main features of products

The waterproof, dustproof and breathable safety grade reaches ip65k-ip68k

The microporous expanded polytetrafluoroethylene waterproof and breathable membrane has the following characteristics:

1 hydrophobic, oleophobic 2 promote moisture and steam emission 3 strong chemical inertia 4 will not fall off 5 anti ultraviolet 6 resistant to extreme temperature







Water Proof and Breathable Membrane Application 1

Electronic industry

Application scope: sensor; Gas detector; Battery; deaf-aid; web camera; Waterproof camera; Underwater equipment and test instruments

With the development of science and technology and the diversification of use environment, the sealing reliability of electronic components is facing more and more challenges, and it also puts forward higher and higher requirements for the protection of electronic components. In the electronic industry, Kunlun new material protection products are mainly used in sensors, gas detectors, batteries, hearing aids, cameras, digital cameras, underwater equipment and testing instruments. There are many kinds of products, including products with back glue, threaded respirator, vent plug and various injection products designed by customers. Kunlun new materials used in the electronic industry product protection grade up to IP67 and IP68, in ensuring good permeability at the same time to ensure the integrity of the seal and the overall reliability of electronic components.

sensor

Because the electronic components need heat dissipation or need to adapt to the changes of the surrounding environment, the sensors that need to use film protection products include tilt sensor, acceleration sensor, humidity sensor, chemical sensor, position sensor, temperature sensor, magnetoresistance sensor, angle sensor, etc. Kunlun new material protection products allow air to pass through, prevent the entry of solid pollutants, water and liquid, ensure that the sensor is not polluted, and also ensure the sensitivity of the sensor. At the same time, the good air permeability of Kunlun new material protection products can also timely balance the change of pressure difference in the shell caused by temperature change, thus prolonging the service life of the sensor.



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Gas detector

In addition to the high requirements for the protection level, the gas detector also has high requirements for the gas flow rate to accurately detect the specific gas content in the air, which puts forward high requirements for the permeability and stability of the film. Kunlun new material film specially designed for gas detector has very stable gas permeability, thus minimizing the error of test results.


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Battery

Most Ni MH batteries release hydrogen when they work, so they need to release hydrogen through a channel. Kunlun new material protection products can let hydrogen pass through when the battery is working, and block solid particles, water and liquid when the battery stops working, so as to ensure the stability and reliability of the battery. For air lead-acid batteries, a separation device is needed to prevent the electrolyte inside the battery from flowing out to the outside, and at the same time, carbon dioxide in the atmosphere, which plays a negative role, passes through the inside of the battery. Kunlun new material film has excellent chemical inertia, so it will not react with electrolyte. At the same time, Kunlun new material film thickness is very thin, and has good mechanical strength. This makes it only need to occupy a very small space and has excellent operational performance. In this way, the battery will have higher yield and power performance. In the field of fuel cell, Kunlun new material membrane can be used as the supporting base membrane of MEA proton exchange membrane. Its excellent mechanical strength, uniform pore size and opening rate ensure the best performance of fuel cell.



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deaf-aid

Hearing aids need to transmit sound through microphone and receiver, so the protection of microphone and receiver is particularly critical. Kunlun new material protection products can not only block the solid and liquid pollutants outside the microphone and receiver, but also maintain the sound quality. Therefore, the hearing aids using Kunlun new material protection products have the best sound quality, the best reliability and stability, and thus extend the service life of the hearing aids.


web camera

Network camera is the most important part of the monitoring and security industry, which plays an increasingly important role in many industries and fields. High definition network cameras installed outdoors, including ball machine, barrel machine, high-speed pan tilt camera and other equipment, need to work all day in harsh outdoor environment, so often encounter the problem of lens fogging, which affects the clarity and accuracy of monitoring video. Kunlun new material is an air permeable product developed for the network camera industry, which can quickly balance the internal and external pressure difference, eliminate the moisture in the cavity, and solve the problem of lens fogging. In addition, the monitoring and security industry needs to collect video and audio at the same time. In order to better collect audio, it is necessary to connect the cavity with the outside world, so as to facilitate the external sound transmission, and at the same time to block the invasion of external water and dust. Kunlun new material waterproof and sound permeable membrane has very low sound attenuation and distortion, at the same time, it has a very high level of protection, which helps the monitoring and security industry to solve this problem. Kunlun new material's products used in the network camera industry mainly include waterproof and sound permeable film with back glue, waterproof and breathable film with back glue and threaded respirator.


   

Waterproof camera

With the outdoor shooting and diving shooting more and more widely used, digital cameras are more and more used in outdoor and underwater occasions. In order to meet the new market demand, many digital camera brands have launched waterproof digital cameras in recent years. The electronic components of waterproof digital cameras produce heat when they are running, and the batteries used in many digital cameras produce hydrogen. Therefore, in order to dissipate heat and release hydrogen, waterproof digital cameras need ventilation and heat dissipation. At the same time, in order to shoot underwater, the waterproof camera needs excellent overall waterproof performance. Kunlun new material protection products help some waterproof camera manufacturers solve this problem. Its excellent air permeability and protection ensure that the waterproof camera can operate reliably even if it works underwater for a long time. In addition, most waterproof cameras need to collect audio at the same time. In order to collect audio better, the interior of the cavity needs to be connected with the outside world to facilitate external sound transmission and block the invasion of external high-pressure water. Kunlun new material high pressure waterproof sound transmission film has extremely low sound attenuation and distortion, and has a waterproof depth of up to 10 meters, which helps the waterproof camera industry to solve this problem. Kunlun new material protection products greatly improve the overall performance of waterproof cameras, and further enhance the brand reputation of waterproof cameras.


Automobile industry

Application scope: automobile lamp; ECU; Oxygen sensor; Automobile motor

automobile

Kunlun new material protection products are widely used in automobile lamp, ECU, oxygen sensor, automobile motor, automobile instrument and other occasions. Most of these automotive parts generate heat due to the operation of their own light-emitting components or electronic components, which increases the internal temperature and pressure. They need to be connected with the atmosphere to dissipate heat or balance the pressure difference to ensure that there is no leakage at the seal. At the same time, it also needs to block the dust in the road and the surrounding environment, as well as the moisture caused by rain, body cleaning and other reasons. In many cases, we also need to avoid the pollution from gasoline, diesel, hydraulic oil and lubricating oil. Kunlun new material protection products have excellent surface in these aspects, which effectively guarantee the normal operation of such auto parts. In fact, protective products have become one of the most critical technologies of the new generation of vehicles. Kunlun new materials has a wide range of products used in the automotive industry, including adhesive products, welding diaphragm, snap respirator, threaded respirator, black adhesive diaphragm and vent cap for automotive lamps, injection molding products designed with customers, and tubular membrane specially used for oxygen sensors.




Water Proof and Breathable Membrane Application2

Car lights

There are many kinds of automobile lamps. Including headlamp, fog lamp, tail lamp, signal lamp, indicator lamp, turn signal lamp, etc. For headlights, fog often occurs in rainy days or high humidity environment, so it is necessary to quickly disperse the fog. Some headlights adopt the structure of direct connection to the atmosphere, and the negative pressure caused by lamp closing will bring in external water, which will make the scene of fog more serious and damage the components in the lamp, Kunlun new material with back glue film and high air permeability cap can solve the problem of automobile headlamp defogging. It can quickly disperse the fog, at the same time, it can provide excellent protection in the process of headlamp operation, and prevent the invasion of external moisture and dust. The automobile headlamp equipped with Kunlun new material protection products has excellent luminous performance and smooth long-term operation even under extremely bad road conditions. For fog lamp, tail lamp, signal lamp, indicator lamp, turn signal lamp and other lamps, although the power of light-emitting components is not as large as that of headlamp, the space is relatively small, so it also needs protection products with good air permeability and high protection performance. Kunlun new material has customized suitable products for various automobile lamps, which solves the protection problems of various lamps, improves the reliability of automobile lamps, prolongs the service life of automobile lamps, and shortens the time of design and assembly. Kunlun new material oil repellent film can also help car lights block pollution from gasoline, diesel, hydraulic oil and lubricating oil.



  • ECU

    With the development of automotive technology, more and more ECU are applied (such as engine ECU, absecu, esp ECU, fan cooling module). Therefore, the normal operation of ECU is more and more related to the performance of the whole system. The function of engine ECU is to receive the signals from various sensors, complete the processing of these information, and send the corresponding instructions to the executive elements, so that the engine performance, fuel consumption and exhaust emissions are in the best state. For ECU, there is a contradiction between the increasing speed and sensitivity of its microprocessor and the narrow shell. The improvement of microprocessor performance will generally lead to the increase of temperature and pressure, which requires more and more space to release heat and reduce pressure. The excellent air permeability of Kunlun new material protection products solves this problem well. The utility model ensures the sealing of the shell while maintaining the air circulation inside and outside the shell. Thus, the microprocessor in the housing is not polluted by water, oil, moisture and solid pollutants, thus improving the reliability of ECU and prolonging the life of ECU. At the same time, it reduces the requirements of seals and shortens the time of design and assembly, thus saving the overall cost of ECU.




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    Oxygen sensor

    The oxygen sensor is used to detect the concentration of oxygen in the exhaust to control the ratio of air to fuel. There are not only nitrogen, oxygen and other air components in the exhaust, but also dust, fuel, water and other solid or liquid. If there is no protection device, the ceramic sensitive element in the oxygen sensor will be polluted, which will affect its detection accuracy. Therefore, the liquid and solid pollutants must be removed before the exhaust gas enters the oxygen sensor. Kunlun new material tubular film can meet this requirement. After installing Kunlun new material protection products, the oxygen sensor is isolated from the pollution in the exhaust. The stable air permeability of Kunlun new material film ensures the accuracy of oxygen sensor detection. At the same time, the design of tubular membrane is easy to install, shorten the assembly time and minimize the scrap rate, thus reducing the manufacturing cost of oxygen sensor.


    Automobile motor

    Automotive motors that need to use breathable film include window motor, wiper motor, skylight motor, starting motor, oil pump motor, etc. For the window motor, because the window motor is assembled under the door glass, the water is easy to splash on the motor when washing the car, so the requirement of motor waterproof is relatively high. At present, most of the window motors adopt the fully sealed design. After the temperature rise of the motor, it is easy to cause the pressure difference between the inside and outside of the motor, resulting in the damage of the weakest seal. At this time, the motor needs a respirator to balance the pressure difference between the inside and outside. Kunlun new material gas permeable membrane plays this role. It can balance the internal and external pressure difference through gas, and prevent water and all kinds of oil from flowing into the motor. The motor really meets the requirements of fully sealed waterproof design, and improves the reliability of automobile motor. Kunlun new materials has made suitable ventilation products for various automotive motors, including TPV respirators, products with back glue and welding diaphragm.




  • Underwater equipment and test instruments

    For the electronic equipment and test instruments that need to be used underwater, excellent sealing performance is necessary. But at the same time, due to the difference of underwater temperature and ground temperature, as well as the temperature difference caused by the operation of electronic components, heat dissipation and differential pressure balance become necessary. Kunlun new material is specially designed for underwater equipment and testing instruments. It has high water pressure resistance and good air permeability, so as to ensure that water can not enter the equipment and instruments, and eliminate the influence of temperature change and internal and external pressure difference on the system performance. In this way, the safety of these equipment or instruments in underwater operation is greatly improved and the failure rate is minimized.

    Outdoor products

    Application scope: outdoor lamps and lanterns; Tourism electric iron; Sports Watch;

    Outdoor products are often affected by rain, fog, ice, snow, sand and other weather changes. Therefore, for temperature sensitive outdoor products, it is particularly necessary to be able to adapt to various weather changes. Kunlun new material protection products well meet the requirements of temperature sensitive outdoor products. Kunlun new material protection products are widely used in outdoor lighting, tourism electric iron, sports watch and other outdoor products. The products of Kunlun new material used in outdoor lamps mainly include threaded respirator and products with back glue. The products used for tourism electric irons and sports watches are mainly with gum. The protection grade of Kunlun new materials used in outdoor industry is up to IP67 and IP68

    Outdoor lighting

    More and more outdoor lighting manufacturers begin to use protective products with good air permeability. The outdoor lighting is subject to the test of alternation of day and night, change of four seasons, wind and rain. Therefore, lighting lamps need to be isolated from external water, dust and other solid pollutants, at the same time, it needs to avoid the pressure difference change caused by temperature change and fog and condensation caused by moisture. Therefore, outdoor lighting lamps need to have good sealing performance and temperature adaptability. Kunlun new materials help outdoor lighting manufacturers solve this problem. Kunlun new material protection products not only ensure that the lighting components are connected with the outside air, but also isolate various external pollutants. Kunlun new material film continuous good air permeability to ensure the stability of the temperature inside the lamp, thus minimizing the incidence of outdoor lamp failure, thus greatly extending the service life of outdoor lamps. Moreover, Kunlun new material protection products are easy to design and install, which greatly shortens the design time and production time, speeds up the time of new products on the market, and improves labor productivity. Therefore, lamp manufacturers can win the market opportunities faster and greatly reduce the overall cost of lamps.


    Tourism electric iron

    Electric irons for tourism work on steam. Water vapor tends to condense on the heating element circuit board. So the circuit board needs to be sealed. This results in a sharp rise in the differential pressure of the shell during operation. The rapid rise of the differential pressure greatly reduces the reliability of the circuit board. Kunlun new materials help tourism iron manufacturers solve this problem. The excellent air permeability of Kunlun new material film helps to keep the pressure in the shell stable and prolong the service life of the electric iron.




Water Proof and Breathable Membrane Application3

    • Sports Watch

      The new generation of sports watches uses new batteries. The new battery has the advantages of stable power and long life. At the same time, it is accompanied by the increase of gas release. For outdoor sports watch, it faces the contradiction between sealing and reliability. To isolate all kinds of outdoor pollution, it is necessary to ensure the tightness of the watch. The complete seal may not release the gas generated by the battery, and will cause the watch temperature to rise rapidly, resulting in the leakage of the seal, and then affect the overall experience of consumers. Kunlun new material high water pressure resistant film helps solve this problem. The sports watch industry requires high water pressure resistance. Kunlun new material specially produces special films for underwater equipment and instruments, which well meet the requirements of water pressure resistance for sports watches. In recent years, Kunlun new material protection products have also been used in smart watches. Thanks to the super waterproof performance and continuous good air permeability of Kunlun new material film, the smart watch equipped with Kunlun new material protection products can not only be used safely in outdoor sports, but also be used safely in bathing and swimming.


    Packaging industry

    Application scope: pesticide industry, chemical fertilizer industry, consumer goods industry, industrial chemicals industry

    Kunlun new material packaging protection products are widely used in pesticide, fertilizer, consumer goods, industrial chemicals and other industries. For the chemical buckets and containers used in these industries, before using protective products with good air permeability, the following problems generally exist:

    *Chemical barrels and containers will experience changes in air pressure and temperature during transportation, resulting in changes in internal pressure, resulting in expansion and depression of the shell, which will not only affect the appearance, but also affect the reliability of its use.

    *Some chemicals are very easy to volatilize or decompose to produce gas, which makes the pressure of chemical barrel and container rise sharply, causes the shell to expand easily, and even causes the barrel cover or container wall to burst, causing serious leakage.

    *Some chemicals will react with the air and consume the air in the chemical barrel and container, which will reduce the internal pressure and cause the collapse of the shell. In severe cases, it will tilt and cause leakage.

    *For the chemical barrels and containers using ordinary breathable products, there are some defects, such as poor permeability, easy leakage and so on. In the case of chemicals containing surfactants, the air permeability of permeable products will be lost due to wetting by surfactants.

    Kunlun new materials has specially designed protective products for the packaging industry, providing the best solutions for chemical barrels and containers in various industries. It can not only prevent the leakage of liquid in the chemical barrel and container, but also ensure that the internal space is connected with the atmosphere in various situations. At the same time, Kunlun new material film has excellent chemical compatibility, which can be suitable for the packaging of various corrosive chemicals.


    Three states: normal, expansion and depression

    Pesticide industry

    For fungicides, pesticides (imidacloprid, avermectin, etc.), herbicides (glyphosate, etc.), it is not allowed to have any leakage during transportation and storage. Therefore, the pesticide industry has very high requirements for the packaging system. Kunlun new material pesticide protection products not only ensure the safety of pesticide packaging system, but also make the pesticide packaging system have a wide range of temperature and latitude adaptability. Moreover, because the container wall no longer needs to bear the extra pressure caused by temperature change, ambient pressure change, liquid volatilization and reaction, the thickness of the container wall can be reduced and the cost of the packaging system can be reduced. The film of Kunlun new material after special treatment can also avoid the loss of air permeability due to wetting by pesticide containing surfactant. The main products of Kunlun new material used in pesticide industry are air plug and aluminum foil air gasket.


       

    Chemical fertilizer industry

    For biological root promoting liquid, foliar fertilizer, biological bacteria fertilizer, biological fish fertilizer and other fertilizers, it is also not allowed to have any leakage during transportation and storage. Therefore, the chemical fertilizer industry also needs the whole sealed packaging system. Fertilizer itself can produce gas, which makes the bottle expand during transportation. At the same time, some fertilizer ingredients will react with the oxygen in the bottle, resulting in the phenomenon of deflated bottle. Kunlun new material protection products can ensure the safety of pesticide packaging system. Most of fertilizers contain surfactants, which can easily make the ordinary permeable membrane lose its permeability. The specially treated film of Kunlun new material will not be wetted by surfactant and keep good air permeability continuously, so as to ensure that the appearance of product packaging will not change during transportation, storage and use, thus greatly improving the safety of chemical fertilizer packaging. The main products of Kunlun new material used in chemical fertilizer industry are air plug and aluminum foil air gasket.


    Consumer goods industry

    Kunlun's new material protection products are widely used in the packaging of consumer goods, such as essence, spices, eye drops, contact lens care solutions, cosmetics, health products and cleaners. Product brand is very important for consumer goods manufacturers. Therefore, consumer goods manufacturers pay great attention to the packaging of product appearance. If the liquid and some powder packaging are not equipped with air permeable protective products, the appearance packaging is easy to deform, which will affect consumers' satisfaction with the product and their loyalty to the brand. Most flavors, spices, cosmetics, health products and household cleaning products contain a certain amount of surfactants. Their surfactants make it easy for ordinary breathable products to lose their breathability. Kunlun new material protection products can keep the interior of the packaging system connected with the atmosphere, so as to avoid the appearance deformation of the packaging system due to the change of internal pressure. The excellent protection performance of Kunlun new material prevents the leakage of liquid or powder particles. The specially treated film of Kunlun new material will not be wetted by surfactant and keep good air permeability, so as to ensure that the appearance of product packaging will not change during transportation, storage and use. Thus, the loyalty and reputation of consumers to the brand are greatly improved. The products of Kunlun new materials used in consumer goods industry mainly include breathable film and back adhesive which are easy to weld.




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    Industrial chemicals industry

    Industrial chemicals are widely used. From polymer monomers to automotive coatings, from pharmaceutical raw materials to building glue, from circuit board conductive liquid to food additives, almost all industries are inseparable from industrial chemicals. There are many kinds of industrial chemicals, and the same chemical is often used in different industries. Complex application environment and chemical category put forward more and more stringent requirements for its packaging. This requires that the same packaging can adapt to many kinds of chemicals and many different transportation, storage and application environments. Therefore, the packaging system of industrial chemicals requires high reliability and adaptability. Kunlun new materials protection products for industrial chemicals have the characteristics of high air permeability, corrosion resistance and high temperature adaptability, and will not be wetted by water, organic solvents and surfactants. Therefore, Kunlun new material protection products have been more and more widely used in the industrial chemical packaging industry, providing safety protection for packaging product manufacturers, chemical manufacturers and end users. The products of Kunlun new material used in industrial chemical industry mainly include air vent plug, PE foam air vent gasket and air vent cover.






Water Proof and Breathable Membrane Application 4

Small home appliance industry

Scope of application: electric razor, electric toothbrush, water suction machine

Small appliances generally refer to small power and small size appliances. Many small appliances need to use motors, which generate heat when they are running. If these small appliances need to contact with water during use or cleaning, they must be completely sealed. At the same time, we need to release the heat generated by the motor to ensure the reliability of small appliances. So more and more small household appliances begin to use protective products with ventilation function. At the same time, some small household appliances use Ni MH battery to drive the motor, which will produce hydrogen when running. Therefore, we also need to use products with both ventilation and protection functions. Kunlun new material protection products are widely used in small household appliances such as electric razor, electric toothbrush, water suction machine, dry wet vacuum cleaner, water purifier and soybean milk machine. Kunlun new material is mainly used for electric razor and electric toothbrush with gum. The main products used in water absorbers, wet and dry vacuum cleaners, water purifiers and soymilk machines are air plugs.

Electric shaver

Nowadays, most electric shavers need to be washed all over the body to adapt to the faster and faster pace of life. The heat generated by the electric shaver motor and the hydrogen released by the battery bring the demand for ventilation. At the same time, it is also necessary to ensure that water will not enter the inside of the razor when the razor is washed with water, so as to damage the razor. Kunlun new material high water pressure resistant, waterproof and breathable products help electric razor manufacturers solve the above problems. It not only ensures the free flow of air and hydrogen, but also ensures that the whole razor will not be penetrated by water when it is washed. So as to improve the reputation of the electric razor brand and further improve the sales.



1.   

Electric toothbrush

Like electric razors, electric toothbrushes require motors and NiMH batteries. And generally speaking, the internal space of electric toothbrush is narrow. Therefore, high permeability protection products are needed. At the same time, the electric toothbrush needs to be sealed all over the body to prevent water from penetrating into the inside when brushing. Kunlun new material is specially used in the protection products of electric toothbrush industry. It has excellent waterproof performance and excellent air permeability, which meets the requirements of electric toothbrush for protection products. At the same time, because many electric toothbrushes adopt fully automated assembly, Kunlun new materials has specially designed protective products suitable for fully automated flow line, which improves the labor productivity of electric toothbrush manufacturers.


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water absorption machine

The water suction machine usually uses a bucket containing lye. When the water suction machine is running, the lye in the bucket will be released gradually, so the volume of air in the bucket will become larger, the air pressure will become smaller, and the pressure difference with the outside air will prevent the flow of lye in the bucket. Therefore, it is necessary to connect with the outside air to maintain the pressure, but at the same time, it is necessary to avoid the overflow of alkali liquor in the bucket during the movement and operation of the water suction machine, so it is necessary to ensure the sealing of the upper part of the bucket. Kunlun new material high air permeability plug helps the water absorption machine manufacturer overcome this problem, ensuring that the water absorption machine can obtain enough alkali liquor in the operation process and avoid the overflow of alkali liquor. The corrosion-resistant material used in the vent plug ensures the service life of the vent plug.


Communication equipment

Application scope: communication base station, base station components

Kunlun new material protection products are widely used in communication signal transmission equipment, including communication base station cabinet and various base station components. Generally speaking, the electronic components used in the communication industry have a certain temperature range, so it is necessary to maintain the temperature stability of the whole system. At the same time, most communication products need complete sealing, and the temperature changes caused by the heating of electronic components and weather changes will produce a considerable pressure difference, which will threaten the integrity of the sealing. Therefore, it is necessary to keep the inside of the shell connected with the outside air to balance the pressure difference. Therefore, the communication industry has higher requirements for protection products to adapt to the more complex application environment.

Communication base station

The application of Kunlun new material protection products in communication base station can be divided into two categories: cooling filter for cabinet and electronic components for base station. Base station cabinet: the operation of RF components in the cabinet will generate heat, which will increase the internal temperature of the cabinet and increase the pressure in the confined space. Generally speaking, telecom equipment manufacturers will increase the volume of confined space and use heat exchange system or industrial air conditioning to reduce the system temperature. This makes the whole cabinet bulky and expensive. At the same time, the base station cabinet is faced with the test of day and night exchange, four seasons change and bad weather and environmental conditions, and the whole cabinet must be in a relatively sealed state. Kunlun new material's foldable cooling filter helps telecom equipment manufacturers solve this problem. Kunlun new material cooling filter has the characteristics of small volume, high protection level, fast heat dissipation and optimized design. After the base station cabinet is installed with Kunlun new material cooling filter, the heat exchange system or industrial air conditioner can be removed, which greatly reduces the space volume and system cost. At the same time, Kunlun new material cooling filter has excellent reliability. Kunlun new material cooling filter can reach the protection level of IP55 and IP65, and has very high filtration efficiency and very low differential pressure, which can be applied to all kinds of complex weather and environment. As long as you tell us the operating environment and relevant parameters of the base station, we will provide you with a complete set of solutions from design, manufacturing, installation to after-sales service.

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Base station components

Base station components include RRU, antenna combiner, tower top amplifier and filter. RRU is equipped with RF and other electronic components. When the electronic components are working, they will emit heat, which will increase the internal temperature and the internal pressure, which will challenge the reliability of the shell seal. In addition, the bad weather will make the temperature of the shell change rapidly, which will make the pressure difference between the inside and outside of the shell become larger. Therefore, it is necessary to connect the shell with the atmosphere to balance the pressure difference. At the same time, it also needs to resist the pollution of solid pollutants and water. Kunlun new material protection products provide effective protection for base station electronic components. It not only ensures the balance of pressure difference inside and outside the shell and the stability of temperature inside the shell, but also avoids the influence of external pollutants and external environment on electronic components. Kunlun new material is mainly used in RRU, antenna combiner, tower top amplifier and filter in the form of threaded respirator and adhesive products.

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Water Proof and Breathable Membrane Application 5

mobile terminal

Application: waterproof mobile phone and interphone

Kunlun new material protection products are widely used in portable electronic devices, including waterproof mobile phones, walkie talkies, GPS, waterproof laptops, tablet computers, etc. Generally speaking, if portable electronic equipment needs to achieve overall waterproof, it needs ventilation or heat dissipation to maintain temperature stability and overall pressure balance. For most communication terminals, due to the call function or the need to play music, video, etc., it is also necessary to maintain the sound quality of sound transmission, so portable electronic devices have high requirements for protection products. The main products used in portable electronic equipment are waterproof and breathable film with back glue and waterproof and sound permeable film with back glue.

Waterproof mobile phone

In recent years, some leading mobile phone brands have launched water-resistant mobile phones that are waterproof all over the body to prevent the mobile phone from being damaged when it rains or falls into the water. Most waterproof mobile phones can be used in all kinds of weather conditions to adapt to different applications. Due to the operation of internal batteries, chips, circuit boards and so on, the completely sealed mobile phone will continue to generate heat, resulting in the rapid rise of internal temperature and internal and external pressure difference, which greatly affects the response speed and overall experience of the mobile phone. Therefore, it is necessary to install breathable products on the shell to quickly dissipate heat and balance the internal and external pressure difference. At the same time, for most smart phones, in addition to maintaining good call performance, we should also consider the entertainment experience without affecting music, video, games, etc. So waterproof at the same time to ensure that the sound transmission quality will not be affected. Kunlun new materials specially developed and designed sound transmission protection products for waterproof mobile phones, which can ensure the protection of waterproof mobile phones without affecting the sound transmission quality of microphone, receiver, loudspeaker and other parts. Kunlun new material protection products are also used in the waterproof case of high-end smart phones. According to different terminal requirements, the protective products of Kunlun new materials used in waterproof mobile phone industry are divided into IP54, IP67 and IP68. The main product forms are waterproof and breathable membrane with back glue and waterproof and sound permeable membrane with back glue.

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walkie-talkie

As an end-to-end regional terminal communication equipment, walkie talkie is more and more used in more critical and harsh environments. From oil exploration to military exercises, from railway transportation to ocean voyage, walkie talkie plays an important role. The complexity of application environment and the universality of application industry put forward higher and higher requirements for the reliability and sensitivity of walkie talkie. The most important point is reflected in the sound requirements of walkie talkie, which requires extremely low sound attenuation, extremely low distortion and excellent signal-to-noise ratio. Kunlun new material's waterproof and sound permeable membrane specially developed for the walkie talkie industry well meets the requirements of the walkie talkie industry for sound, and can withstand the drastic change of temperature and the influence of complex environment caused by different climates and regions, showing excellent reliability and durability. In addition to requiring the whole walkie talkie to be breathable, due to the high power of the battery, the battery is generally required to be breathable. Kunlun new material is used for the mobile terminal with large air permeability membrane, which solves the contradiction between the excellent air permeability and the narrow installation space of the walkie talkie. According to different types of walkie talkie, Kunlun new material has three grades of waterproof and breathable film with back glue (IP54, IP67 and IP68) and two grades of waterproof and breathable film with back glue (IP54 and IP67).

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Solar energy industry

Application scope: junction box, concentrating photovoltaic industry

In recent years, due to the rise in the price of traditional energy and the decrease in the number of available energy, the insecurity of nuclear energy is becoming increasingly apparent, the cost of new energy such as fuel cells remains high, and the increasing attention to environmental protection in the world, the R & D and industrialization of renewable energy are developing rapidly. Among renewable energy sources, hydropower and geothermal are greatly affected by geographical location. Wind energy lacks stability. The cost of bioenergy raw materials is high and the technology is not yet mature. Therefore, solar energy is the most likely way to solve the world's energy dilemma. Nowadays, with the rapid development of the scale of solar energy industry, the cost has also decreased significantly, so it has been widely used in the heat collection, lighting, battery and other industries. Many components of solar energy products are exposed to the outdoor for a long time, and are subject to the test of four seasons, wind and rain, so its reliability is greatly challenged. The excellent performance of Kunlun new material protection products helps solar product manufacturers solve this problem. Kunlun new material protection products are widely used in junction box and concentrating photovoltaic industry. In addition, it can also be used in inverter and other solar components that need to be completely sealed and need ventilation or heat dissipation. The products of Kunlun new materials used in solar energy industry are mainly products with back glue and threaded parts.

Junction box

The terminal box is used to connect the battery array and the charging control device. Therefore, generally speaking, it needs to be exposed to the outside and to be affected by various environmental changes. In addition, the electronic components of the junction box will generate heat, so there will be a great pressure difference inside and outside the junction box. The influence of weather will aggravate the change of internal and external pressure difference. Therefore, it is necessary to connect with the atmosphere to balance the internal and external pressure difference, so as to prevent the performance of the internal electronic components and the sealing performance of the junction box from being affected. At the same time, it is necessary to block solid and liquid pollutants such as water and dust from the external environment. Kunlun new material's protection products are specially designed for the solar energy industry. While maintaining the balance of the pressure difference between the inside and outside of the junction box, they can block the external liquid and solid pollutants. This can reduce the failure of the junction box and prolong the life of the junction box, and ultimately reduce the overall operating cost of the solar system.

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Concentrating photovoltaic industry

For the power generation module box used in the concentrating photovoltaic industry, the box will generate a lot of heat in the process of operation. And its normal operation needs to maintain a stable temperature. In order to dissipate heat, some manufacturers adopt the scheme that the box is not completely sealed but directly connected with the atmosphere. Thus, the electronic components in the box are corroded and the service life is greatly shortened. Some manufacturers that pay attention to product quality adopt Kunlun new material protection products. Its high air permeability and high water pressure resistance protection products make the generator module box well protected, and the internal temperature is kept within the required range due to the good air permeability of Kunlun new material protection products. So that the reliability and life of the whole system have been greatly improved, and finally create value for manufacturers and end users.

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Water Proof and Breathable Membrane Application 6

Medical industry

Scope of application: fistula bag; Urine bag; Pressure converter; Surgical suction filter; Surgical smoke filter; Meridian injection ventilation system; Hemodialysis probe protection device; Needle tip ventilation device; Ventilation device of infusion tube

Medical equipment and clinical supplies have high requirements for protective products. In addition to being able to filter out almost all dust, bacteria and viruses, it is also required to be able to block water and various liquids. Moreover, the protective products are required to maintain excellent air permeability after contacting with water and liquid. Kunlun new material's protective products specially designed for the medical industry can fully meet the harsh requirements of the medical industry for protective products. Kunlun new material medical protection products are mainly used in fistula bag, urine bag, pressure converter, surgical suction filter, surgical smoke filter, intravenous injection ventilation system, hemodialysis probe protection device, needle tip ventilation device, infusion tube ventilation device and other occasions. The product with adsorbent was used in the fistula bag. Urine bag manufacturers generally choose Kunlun new material film slice. The pressure converter and surgical suction filter manufacturers choose injection products to ensure the sealing performance.

Ostomy bag

It is very important for the ostomy bag to be isolated from the external bacteria, viruses, solids and liquid pollutants. Generally speaking, some harmful gases that may damage the stoma must be removed from the ostomy bag. Therefore, the fistula bag requires that its protective products can not only block bacteria, viruses, solid and liquid pollutants, but also absorb harmful gases. At the same time, the protective products are required to maintain continuous air permeability during use, so as to prevent the propagation of anaerobic bacteria and keep the stoma comfortable. Kunlun new material with adsorbent protection products well meet this requirement, ensuring that the colostomy bag can effectively protect the stoma in the process of use, at the same time, isolate the possible pollution from the outside world, and provide the best protection for the health and rehabilitation of patients.

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Urine bag

Urine bag is an auxiliary medical device used to collect urine in vitro. When the urine enters the urine bag, the pressure of the gas in the urine bag increases due to the reduction of the volume, which threatens the sealing of the whole urine bag. At this time, it is necessary to connect the urine bag with the surrounding air, but at the same time, it is necessary to prevent the urine from leaking out. Kunlun new material protection products not only keep the air circulation, but also prevent the leakage of urine, so as to ensure the reliable performance of urine bag at work, so as to avoid the trouble caused by urine overflow.

   

Pressure transducer

For glucose, normal saline and other injection bottles, the air pressure on the upper part of the bottle will gradually decrease when the injection is injected into the infusion tube, so the bottle needs to be connected with the atmosphere to avoid blood aspiration. At the same time, it is necessary to connect with the atmosphere and prevent injection leakage. In fact, Kunlun new material protection products play the role of a pressure converter at this time. The good air permeability of Kunlun new material makes the inside of the liquid medicine bottle keep connected with the atmosphere all the time. At the same time, its excellent waterproof performance avoids the leakage of liquid medicine. The same function is also suitable for surgical suction filter, surgical smoke filter, intravenous injection ventilation system, hemodialysis probe protection device, needle tip ventilation device, infusion tube ventilation device and other occasions that need air circulation and also need to prevent liquid leakage. In addition, in the case of radiation disinfection, the performance of Kunlun new material medical protection products will not change after radiation disinfection, so as to ensure the safety of use after disinfection.

   

Printing industry

Application: ink cartridge, toner cartridge, industrial printer

printer

Kunlun new material ventilation products can be used in printers and their components to balance the internal and external pressure difference, prevent external pollutants from entering the printing system, and prevent ink and toner leakage. In addition, Kunlun new material ventilation products can be used in high temperature environment, and can withstand the temperature rise caused by continuous printing for a long time. In this way, it not only ensures the continuity of printing, but also improves the uniformity of printing color, so as to comprehensively improve the printing quality, and further enhance the product reputation and brand influence of printer manufacturers and printing consumables manufacturers. Kunlun new materials used in the printing industry mainly for various sizes of ventilation plug, with gum products and ventilation film slice.

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Ink cartridge

Ink jet printers often encounter the problem of printing discontinuity. This is caused by the unbalanced pressure difference between the inside and outside of the cartridge. With the progress of printing, the space without ink in the ink cartridge becomes larger and larger, and the air pressure in the ink cartridge becomes smaller and smaller, which leads to a larger pressure difference with the outside world, thus blocking the smooth flow of ink. Kunlun new material ventilation products help ink cartridge manufacturers solve this problem. The excellent air permeability of Kunlun new material air permeability products can balance the internal and external pressure difference, so as to ensure the continuous and uniform output of ink. At the same time, Kunlun new material ventilation products can also help release the gas in the ink, so as to improve the quality of the output ink. In addition, Kunlun new material is used for special treatment on the surface of the air permeable film of the ink cartridge, so it will not be wetted by the ink containing surfactant, so it can still maintain stable and excellent air permeability even after contacting with the ink. Kunlun new material used in ink cartridge air permeable products can withstand the high temperature caused by long-time continuous printing of ink-jet printer. The performance of air permeable film will not change with the increase of the temperature of printer and ink cartridge, so as to ensure the quality of long-time continuous printing. We also offer microfiltration membranes for innovative ink cartridges. Kunlun new material micro pressure filter membrane in the absence of pressure, the ink will not pass through, under a certain pressure, the ink will pass through the filter membrane. The unique performance of Kunlun new material micro pressure filter membrane simplifies the design of ink cartridge and increases the capacity of ink cartridge.


Selenium cartridge

Selenium drum is one of the core components of laser printer, and the air permeability device of selenium drum is also the key. Like the ink cartridge, the toner cartridge air permeable product can balance the pressure difference between the inside and outside of the toner cartridge, so as to ensure the continuity and stability of the toner output. At the same time, Kunlun new material ventilation products can also prevent the leakage of carbon powder and external pollutants into the selenium drum. In addition, the water vapor can freely enter and leave the Kunlun new material permeable film, thus controlling the internal humidity of the selenium drum, thus ensuring the quality of the toner after long-term use and storage. Kunlun new material is used in the air permeability products of selenium drum, which can still maintain excellent and stable air permeability when contacting with high concentration carbon powder. In addition, Kunlun new material ventilation products can also withstand the temperature rise of selenium drum caused by continuous printing of laser printer, thus ensuring the reliability and stability of long-term continuous printing of laser printer. In addition, in the process of air transportation, the rapid change of pressure is easy to cause the leakage of carbon powder. Kunlun new material with gum permeable membrane can balance the internal and external pressure difference, thus effectively solving this problem.

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Water Proof and Breathable Membrane Application 7

Air pollution monitoring industry

Application scope: PM2.5 air detection, automobile exhaust detection

With the development of industry and the increase of urban population, air quality has become a common challenge for many cities in the world. Urban air pollution mainly comes from the industrial waste gas from cement plants, steel plants, power plants, chemical plants and other factories, as well as the exhaust gas from cars, trucks, construction machinery and other means of transportation. In addition, desert dust, volcanic ash, animal and plant metabolites and other natural pollutants will also enter the city with the flow of the atmosphere. Therefore, it is very important to monitor the air quality in real time. Similarly, it is also very important to strictly detect the emissions of various anthropogenic pollution sources. Kunlun new material air pollution detection film can accurately detect the dust content in the air and the emission of pollution sources, which provides a reliable basis for the monitoring and improvement of urban air quality. Kunlun new material film can be used for pm2.5/pm10 air monitoring and automobile exhaust detection. At the same time, Kunlun new material film can be used to detect the dust concentration in the workshop to ensure that the workshop environment meets the OSHA requirements, and can also be used to measure the dust concentration in the exhaust outlet of industrial dust removal system to meet the EPA requirements and China's energy conservation and emission reduction standards.

PM2.5 air detection

PM2.5 refers to the particles with aerodynamic diameter less than or equal to 2.5 microns in the atmosphere, also known as lung accessible particles. PM2.5 has a small particle size, contains a lot of harmful substances, and has a long residence time in the atmosphere and a long transportation distance, which is very harmful to human health and air quality. Therefore, many countries have set up PM2.5 urban monitoring centers to monitor urban air quality in real time. PM2.5 monitoring has high requirements for monitoring filter membrane, which requires excellent operability, high filtration efficiency, extremely low pressure difference and excellent chemical stability. Kunlun new material has developed a special filter membrane for PM2.5 air monitoring, which is composed of high-precision PTFE filter membrane and polypropylene support ring. At the same time, for PM10 air monitoring, we can provide PM10 monitoring membrane, which is made of glass fiber membrane with high filtration efficiency.

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vehicle emission

Kunlun new material automobile exhaust detection filter membrane is mainly used for engine exhaust analyzer. The filter membrane is supported by PTFE membrane covering and high temperature resistance. It has the characteristics of high temperature resistance and good chemical stability. It is very suitable for detecting whether the exhaust emission of diesel engine meets the requirements of environmental protection.


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Mail:ken.wang@kunlun-material.com

Kunlun New Material Technology