More and more, pharma manufacturers are looking for ways to reduce the costs associated with product manufacture yet increase safety and quality. Cleanroom air filtration and process dust collection solutions play a key role in ensuring the manufacture of high-quality pharmaceutical products while helping you increase your throughput.
Oral solid dosage (OSD) processes face two main challenges. For one, the generic drug market is putting pressure on manufacturing operations to become more agile and efficient. Filtration systems at these facilities have the potential to help lower operating costs by cutting energy consumption and equipment downtime and by providing filters with an extended lifetime.
Secondly, drugs containing high-potency compounds and active pharmaceutical ingredients (HPAPIs), like in oncology treatments, are on the rise. Their production demands enhanced operational quality and occupational safety to eliminate cross-contamination risks and to protect people and the environment. Operational flexibility also presents a challenge, requiring high quality while allowing for rapid production changeovers.
DIFFERENT FACILITY AREAS HAVE DIFFERENT CLEANLINESS REQUIREMENTS
Kunlun provides state-of-the-art HEPA filters and specialised dust collectors for OSD processes and facilities. OSD facilities consist of different areas that each require their own air filter or dust collector to meet various needs:
Area | Solution |
MAU and AHU | High-end pre-filtration for minimising total cost of ownership and protecting critical areas |
Milling, grinding, blending, formulating Compression suites Coating areas | Efficient HEPA filter systems for smooth cleanroom operations – Camfil CleanSeal™ and Megalam™ Compact dust collectors – Camfil Quad Pulse Packages 1 and 2 |
Isolator areas Downflow booths | Megalam and push-push filters for work environment protection |
Conveying and loading areas | CamCleaner™ for maintaining a clean, safe warehouse |
Administrative offices | Quality filtration to ensure employee well-being and productivity |
GAIN PEACE OF MIND FOR ALL YOUR SENSITIVE PROCESSES
Camfil is a leader in air filtration solutions for the life science industry and works in close cooperation with several of the largest global pharma manufacturers. We offer filters, housings and air cleaners designed to comply with strict demands on safety, traceability and control.
OUR COMPLETE RANGE OF PROSAFE™ FILTERS FOR OSD AND PHARMACEUTICAL OPERATIONS OFFERS THESE BENEFITS:
Specially developed for process safety in pharmaceutical environments
Inert to microbial growth and contamination in accordance with ISO 846
Most energy-efficient filters – their high quality does not compromise operational efficiency
Tested resistance to chemicals used for cleaning and decontamination in cleanrooms
Free of harmful chemical components such as formaldehyde, phthalates and bisphenol-A
Sturdy and resistant to moisture and corrosion for a hygienic HVAC system in accordance with VDI 6022
Kunlun’s CleanSeal™ filter housing is also specially designed for life sciences. It is a robust, fully welded, leak-proof solution that is easy to install, handle and maintain.
BENEFITS OF PHARMACEUTICAL AIR FILTRATION SOLUTIONS FROM kunlun
Control your sensitive production environment with dedicated pharma air filtration and dust collection solutions. You will gain these benefits:
Protect your products from contamination and cross contamination, improving product quality
Minimise product rejects and liability
Prevent employees from coming into contact with potent compounds, and ensure a high level of comfort
Protect the environment by preventing the discharge of chemicals
Comply with strict environmental and workplace regulations
Minimise operational costs with efficient filter performance
