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Ultrasonic Welding for Medical Device

Meet the strict requirements of medical devices

When it comes to medical device welding, manufacturers all trust our professional technology and quality. Our neutral process approach enables you to customize technology from prototype to finished product to meet your unique device challenges. Kunlun new material welding products and solutions meet the requirements of FDA CFR Chapter 21 part 11.

Application of medical equipment assembly

Consumables and filters

Kunlun new material ultrasonic welding is used to produce medical textiles and filters for syringes, pharmaceuticals, dialysis and blood products processing. It is also used for wound care bandages, surgical masks, hospital clothes and other disposable clothing. Creating a strong, flexible connection without tearing and providing smooth gaps is an ideal way to join thermoplastic parts. There is no need for stitches or glue to bond the surface.


Practical cases

Explosive growth of food safety testing equipment

Food safety manufacturers need testing equipment to achieve 100% pollution protection and safe operation at the same time. With the help of ultrasonic welding, Kunlun new material can strictly ensure that the operation process does not introduce pollutants, so that the product can quickly walk down the production line, and obtain industry approval and recognition.


Facing the challenge of microporous membrane sealing

Kunlun new materials can help you optimize the ultrasonic tools and assembly process when thermal sealing cannot successfully seal the microporous membrane used in biological science research. Learn how we create consistent seals to meet mass production needs.


Drug Delivery

Laser welding technology helps to produce drug delivery or dosage products, such as insulin pens, insulin pumps, insulin patches, as well as inhalation and intravenous injection equipment, ensuring that they are free of particles. Laser plastic welding can be used in wearable, continuous blood glucose monitoring equipment, genetic analysis, drug and disease screening equipment and other microfluidic occasions. With the ability to achieve accurate results on a very small scale, laser welding can produce micro welds with seams as small as two millimeters.


Analysis equipment

Analytical devices are tested on biological samples to diagnose illness or infection, prevent disease or monitor drug treatment. Other applications include in vitro diagnostics, DNA and pcr polymerase chain reaction testing, and other laboratory equipment. Facing extremely strict regulatory requirements, manufacturers of these equipment rely on Kunlun new material laser welding technology to calmly meet these challenges without worrying about polluting or damaging fine electronic devices.


Surgical instruments

Ultrasonic welding technology helps to produce machines and general surgical instruments, such as trocar, which is used as a channel for other instruments to enter the body, usually including a hollow cannula. Complex and precise welding techniques enable these instruments to perform laparoscopy and other minimally invasive surgeries, as well as a large number of other traditional surgeries.


Patient assistance and monitoring

Life science experts and patients are increasingly using wearable technology to monitor the symptoms of diabetes, cardiovascular disease, asthma, epilepsy and other diseases. These monitors provide a direct source of data and feedback. Kunlun new material laser welding technology provides precision and sensitivity for manufacturers to produce sensors that can read and transmit body information remotely.




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Mail:ken.wang@kunlun-material.com

Kunlun New Material Technology